Hmmm...
Anyway, got bored, so did a bit of sanding on the cover, think it came out ok. Only annoyance is that I neglected to mask of surrounding areas and there's a bit of scratching where there shouldn't be, which has ticked me off, but alas.
Yeah, that was terrible.
Anyway, what to say, other than the engine is by and large, built! Yesterday was all about the timing, and as such, that has been done, with the timing belt installed, timing checked (slightly out on the camshaft but I'm hoping still witihin reason!), and I also got the alternator bracket and intake manifold on.
I also installed the pretty, polished & flowed throttlebody I purchased a while ago, one of the few modifications going in on this engine from the outgoing.
So what is left now? Well...
- Need to receive the flywheel, which will allow me to install it and the clutch onto the engine
- Change the clutch release bearing on the gearbox
- Once the above is done, combine the gearbox and engine
- Receive the banjo bolt for the turbo oil feed
- Remove old engine
- Swap alternator, starter, thermostat housing, IACV valve, TPS, distributor, onto new engine
- Install new engine (after retrieving engine mount from Monsieur Mark)
- Mount CT9b turbo onto manifold and downpipe, and install
- Replace exhaust-downpipe studs
And that should be, it'll be complete!! So, yes, I'm so nearly there I can almost taste it...though, I'm not sure I want to taste grimey, oily engine..
...is unusually productive! Further beavering away ot the engine resulted in me getting the water pump installed on the block, oil filter housing as well...and most importantly, the cylinder on and installed!!
I have also managed to install the camshafts (although I think I may have slightly messed up the torquing sequence for the camshafts, I hope its ok). So...yeah, this really is the home stretch! Tomorrow I will start getting down to setting the base timing on the engine and getting round to installing the remaining ancillaries, after which I can bring the engine down, and on receipt of a spare flywheel, get it installed to the gearbox!
Oh, also, another update for tomorrow, I'll just say - Think Pink!
I'm sure I could hear this grand song in the background, as, with the clearing of the snow, postal worker after postal worker came to my house to deliver 2 Packages!
Hey, its better than nothing! I was gladly surprised however, as one of the packages was from Toyota, which meant I finally got the Oil Pressure Regulator bolt on, torqued, and the sump is finally on!! Christ this must be the slowest Overhaul...
I also received the braided CT9 oil feed/return kit, which seems to be quite well made, and I cannot wait to reap the benefits of its FAR superior manageability - to hell with that solid oil feed line, forever, mnwaahah! (If I jynxed it, again, damn me!)
So now its the home stretch really - soldier on, get ancillaries all bolted on, get the head assembly on, then bring the engine down and get the ensemble bolted to the gearbox...and then, IN the car!! Woo!
Or so I'd hope
After an extravagantly moderate break in Saudi Arabia, I return to lovely, sunny, wonderful, glorious Britain.
Then I woke up and realised it was freezing cold, had a flat battery, and eBay and RAC stole my money. Nevermind. Set straight back to work on the engine, which resulted in a snapped Oil relief valve (though fortunately the snapped-off thread was easy to remove)...cold 1, me; bagel. Fortunately I did get the oil pickup, rear crankshaft seal and oil pump with largely no issues. Now all that's holding me back is a new relief valve and getting the sump back before I can re-attach the sump!
Well, unfortunately, that's where all progress stops - the sump has only JUST been finished off after being with the garage for about 4 weeks now, and I've ordered quite a few items necessary to progressing further, but due to the weather I am having to grate through a type of, lucid comatose state of boredom, whilst I wait for the local couriers to brave my snowy hill! The fact that the car battery is completely dead is also cause for much boredom :(.
However, where there's a will there's a way! I should hopefully get more and more items shortly, need to order one last batch of items from Toyota, and that should be everything needed to finish this 4E-FTE! So, yeah, updates soon, I should hope unless I have jynxed it in which case, damn me!
Modifications List
- Autobahn Oil Catch Tank (Not plumbed in)
- AutoStaff Intake Manifold Insulator Gasket
- Blitz K1-200V Turbocharger (Waiting to rebuild)
- EP91 Glanza-V 4E-FTE Engine
- Extralube ZX1 Engine Oil Friction Reducer
- Ford Focus ST FMIC w/ Hayward & Scott Piping
- Hayward & Scott 2.5" Downpipe-Back single Muffler Exhaust System
- JAM Racing 1Bar Actuator (Waiting to install)
- Magnecor KV85 Spark Plug Wires
- Ported & Polished Stock 4E-FTE Throttlebody
- Redline Water Wetter Radiator Fluid Additive
- SARD Mag II Oil Filter
- SARD Magnetic Sump Plug
- TRD 1.3kg/m Sports Radiator Cap
- TRD Duracon Oil Filler Cap
- Versa Cruise Voltage Stabiliser (removed)
- Zisco SUS321 Tubular CT9 Manifold
Drivetrain:
- Zep Racing Braided Clutch Hose
- Racing Gear Clutch Cover
- TRD CV Joints
- "TC Tuning" Solid Brass Shifter Cable Bushes
- C56 Gearbox
- Royal Purple Gear Oil (Yet to install)
Suspension:
- SPATS Cynos Front Strut Tower Brace
- Ultra Racing EP82 Fender Braces
- Whiteline Anti-Lift Kit
- Tanabe 4 Point Lower Control Arm Brace
- Silkroad RM/A8 Coilovers
- TRD Lower Control Arm Front Bushes
- TRD Front Anti-Roll Bar
- TRD Front Anti-Roll Bar Mount Bushes
- Cusco Hyper Metal Rear Axle Arm Bushes
- Zep Racing Engine Damper
- Zep Racing Pillowball Panhard Rod
- Zep Racing Rear Trailing Arm Brace
- Zep Racing 4 Point Floor Brace (Yet to install)
- Zep Racing 4 Point Rear Strut Tower Brace
- BYP/Energy Suspension Polyurethane Engine Mounts
- Okuyama Carbing EP91 3 Point front Strut Tower Brace (Need to Modify)
Brakes & Rolling Stock:
- Prodrive by Alcon 4 Piston WRC Brake Calipers (Yet to install)
- SW20 Rev3 Rear brake Calipers (Yet to install)
- Hawk HPS Brake Pads
- Cusco EP82 Brake Master Cylinder Stopper
- Brembo Discs (Grooved by Hi-Spec)
- Starlet GT Rear Axle Conversion
- 16" x 7" Enkei RS 3Pc. Wheels (Need Spacers)
- 205/45 R16 Yokohama S306 Tyres
Interior:
- Eastbear Elite Bucket Driver seat
- Bride Ergo Passenger Seat
- Comrade's C Short Shifter Kit
- Cruise Gear knob
- Dension DH100ix HDD-Based Headunit
- Nardi Classico 330m Leather Steering Wheel
- SARD 60mm Boost Pressure Gauge
- TRS Clubman 4-point Purple Road Harnesses
- GT-1 Motorsport 30mm Steering Wheel Spacer
Exterior:
- Philips Premium Sidelight Bulbs
- Cracked out Indicators w/ Ring Clear Indicator Bulbs
- Ultra Clear Repeaters & MHW Clear Bulbs
- Factory Optional Aero Lip Package
- R33 Skyline GTR Replica Bumper Vents
- Stebel Nautilus Twin-tone Horn
- Toyota Cynos Optional Window Wind Deflectors
Weight Reduction:
- Airbags & Airbag ECU Removed
- Boot Trim Removed
- Shock Tower Trim Removed
- A/C System Removed
- Rear Seats & Belts Removed
- Interior Carpetting & Mats Removed
- All Interior trim panels removed
- Headlining Removed
- Front Crash Bar Removed (Rear one missing!)
- Powersteering Pump, Lines & Reservoir Removed
- Sound Deadening Removed
- Foglights Removed
- Spare tyre and Jack removed
- Center Console removed
- Parcel Shelf removed
- Rear speakers removed
- Seatbelt assemblies removed
- HID System removed
- Doorcards removed
- TRD Front Anti-Roll Bar (2.4kg lighter than stock)
(Grand Total of about 135kg removed so far...)
* Official vehicle weight: 880kg
* Unofficial vehicle weight (not-verified): 871.6kg
Pending Setup Items Gathered:
- HRF 5E Connecting Rods
- HRF 5E 74mm Bore Pistons
- Cruise 264 Degree Camshafts
- Cruise-style TD05H Manifold & Downpipe
- GReddy TD05H-18G Turbocharger
- Synapse Synchronic 40mm Wastegate
- ACIS Intake Manifold
- 5E-FHE Crankshaft & Block
- OS Giken Twin Plate Clutch Kit
- HRF Intake Manifold with SR20 Throttlebody
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About Me
- Enrico - Beddu
- I am Enrico, Italian/Mauritian, not affiliated with the Mafia/not a Dodo Bird. I have of late taken to the world of blogging - its a simple way of writing down haphazard memoirs, which I attempt to give structure to my life. It largely fails but it helps to circumvent boredom.