Well, just a quick one, these last 2 days' updates bullet pointed:
- Received the Sump fitting, will get that welded on soon
- Sent 4E head to AFR for cleaning and skimming
- Sent CT9b turbo and CT9a exhaust housing to AFR to get them to fit together
- Paid for my 18G kit and HRF Camshafts
Any donations for a silly guy in need? :(
Is it, isn't? Nah, it isn't a typo, but a godforsaken pun, hah! Anyway, as can be implied, the braking assembly has some bearing on this post - on the way back from a night out in London, just outside home I had noticed a horrendous sound coming from the brakes, like, truly horrendous, sounded like one of those hooligans scratching those vinyl records at clubs and discotheques. Anyway, I had long known the pads were on their way out but this took me slightly by surprise:
Yeeeeeeah, down to the metal...this time at the front! So, went to Halfrauds, they were useless, so bought these on eBay:
Bedded-in (badly), they seem to have some very strong retardation, actually surprised me at one point. I have also been busy with the new 4E-FTE to go in - I've finally received my new Dremel and set down to cleaning up the piston tops and the block surfaces too, ready for assembly. I was a bit nervous, as I believe using the sanding drum on the pistons and block surface may not have been the smartest move (didn't realise quite how abrasive it was!), but hopefully I managed to dial that back a bit with the sanding disc (and buffer on the pistons).
I also ground off the stubborn sealent used for the sump on the other side of the block, again with the sanding drum, but that surface is less critical I guess!
Now all that's really left with the 4E-FTE is getting my CT9a housing bored out for the CT9b core, having the cylinder head cleaned and skimmed, buying and welding an 8 AN Fitting on the sump, buy and fit a Braided oil feed/return for the CT9, get some sealant, some headbolts, a PCV valve...and that's the 4E-FTE ready to assemble!!
Well, not really much to report, but I've done a couple of touches here and there to pass the time. Started off wiuth an important one - grinding out the powdercoating from where the lugnuts torque down onto on the wheels; had a severe issue with this with my Watanabes whereby the wheel almost fell off once! So, ground out the powdercoating using a Dremel grinder on a power-drill, worked fine!
Whilst having the wheels off, I also saw it fit to swap the wheels to the orientation I wanted them at originally...
Whilst it doesn't look quite as sexy anymore, I'm hoping turn in will be a bit special-er and more alert! I do really need spacers on those rear wheels though. Whilst I had the wheels off I also wanted to lower the car ever slightly, if not to really lower it, just to at least equalise the ride-heights at each corner! However, after much Plus-Gas'ing (yes, I've moved onto PlusGas), it was all to no avail. However, this did happen though...
...about half a coil had broken off the front right spring and was just lying there! Quite...interesting. Moving onto the 4E-FTE, progress is very sloooooooow...I cleaned out the sump, ready to have the new fitting for the Braided drain hose to be welded on...I just, need to buy said fitting. I also cleaned up the sump and head mating surfaces of the block a bit - still need some more sandpapering, but, nearly there I would think!
I've just ordered a new Dremel which should hopefully mean I can clean up the piston tops and finally separate turbo from manifold, and which should hopefully mean I'll shortly be re-assembling this engine.
More updates may come shortly...
Modifications List
- Autobahn Oil Catch Tank (Not plumbed in)
- AutoStaff Intake Manifold Insulator Gasket
- Blitz K1-200V Turbocharger (Waiting to rebuild)
- EP91 Glanza-V 4E-FTE Engine
- Extralube ZX1 Engine Oil Friction Reducer
- Ford Focus ST FMIC w/ Hayward & Scott Piping
- Hayward & Scott 2.5" Downpipe-Back single Muffler Exhaust System
- JAM Racing 1Bar Actuator (Waiting to install)
- Magnecor KV85 Spark Plug Wires
- Ported & Polished Stock 4E-FTE Throttlebody
- Redline Water Wetter Radiator Fluid Additive
- SARD Mag II Oil Filter
- SARD Magnetic Sump Plug
- TRD 1.3kg/m Sports Radiator Cap
- TRD Duracon Oil Filler Cap
- Versa Cruise Voltage Stabiliser (removed)
- Zisco SUS321 Tubular CT9 Manifold
Drivetrain:
- Zep Racing Braided Clutch Hose
- Racing Gear Clutch Cover
- TRD CV Joints
- "TC Tuning" Solid Brass Shifter Cable Bushes
- C56 Gearbox
- Royal Purple Gear Oil (Yet to install)
Suspension:
- SPATS Cynos Front Strut Tower Brace
- Ultra Racing EP82 Fender Braces
- Whiteline Anti-Lift Kit
- Tanabe 4 Point Lower Control Arm Brace
- Silkroad RM/A8 Coilovers
- TRD Lower Control Arm Front Bushes
- TRD Front Anti-Roll Bar
- TRD Front Anti-Roll Bar Mount Bushes
- Cusco Hyper Metal Rear Axle Arm Bushes
- Zep Racing Engine Damper
- Zep Racing Pillowball Panhard Rod
- Zep Racing Rear Trailing Arm Brace
- Zep Racing 4 Point Floor Brace (Yet to install)
- Zep Racing 4 Point Rear Strut Tower Brace
- BYP/Energy Suspension Polyurethane Engine Mounts
- Okuyama Carbing EP91 3 Point front Strut Tower Brace (Need to Modify)
Brakes & Rolling Stock:
- Prodrive by Alcon 4 Piston WRC Brake Calipers (Yet to install)
- SW20 Rev3 Rear brake Calipers (Yet to install)
- Hawk HPS Brake Pads
- Cusco EP82 Brake Master Cylinder Stopper
- Brembo Discs (Grooved by Hi-Spec)
- Starlet GT Rear Axle Conversion
- 16" x 7" Enkei RS 3Pc. Wheels (Need Spacers)
- 205/45 R16 Yokohama S306 Tyres
Interior:
- Eastbear Elite Bucket Driver seat
- Bride Ergo Passenger Seat
- Comrade's C Short Shifter Kit
- Cruise Gear knob
- Dension DH100ix HDD-Based Headunit
- Nardi Classico 330m Leather Steering Wheel
- SARD 60mm Boost Pressure Gauge
- TRS Clubman 4-point Purple Road Harnesses
- GT-1 Motorsport 30mm Steering Wheel Spacer
Exterior:
- Philips Premium Sidelight Bulbs
- Cracked out Indicators w/ Ring Clear Indicator Bulbs
- Ultra Clear Repeaters & MHW Clear Bulbs
- Factory Optional Aero Lip Package
- R33 Skyline GTR Replica Bumper Vents
- Stebel Nautilus Twin-tone Horn
- Toyota Cynos Optional Window Wind Deflectors
Weight Reduction:
- Airbags & Airbag ECU Removed
- Boot Trim Removed
- Shock Tower Trim Removed
- A/C System Removed
- Rear Seats & Belts Removed
- Interior Carpetting & Mats Removed
- All Interior trim panels removed
- Headlining Removed
- Front Crash Bar Removed (Rear one missing!)
- Powersteering Pump, Lines & Reservoir Removed
- Sound Deadening Removed
- Foglights Removed
- Spare tyre and Jack removed
- Center Console removed
- Parcel Shelf removed
- Rear speakers removed
- Seatbelt assemblies removed
- HID System removed
- Doorcards removed
- TRD Front Anti-Roll Bar (2.4kg lighter than stock)
(Grand Total of about 135kg removed so far...)
* Official vehicle weight: 880kg
* Unofficial vehicle weight (not-verified): 871.6kg
Pending Setup Items Gathered:
- HRF 5E Connecting Rods
- HRF 5E 74mm Bore Pistons
- Cruise 264 Degree Camshafts
- Cruise-style TD05H Manifold & Downpipe
- GReddy TD05H-18G Turbocharger
- Synapse Synchronic 40mm Wastegate
- ACIS Intake Manifold
- 5E-FHE Crankshaft & Block
- OS Giken Twin Plate Clutch Kit
- HRF Intake Manifold with SR20 Throttlebody
Other Project Blogs...
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About Me
- Enrico - Beddu
- I am Enrico, Italian/Mauritian, not affiliated with the Mafia/not a Dodo Bird. I have of late taken to the world of blogging - its a simple way of writing down haphazard memoirs, which I attempt to give structure to my life. It largely fails but it helps to circumvent boredom.